Fabrication of structures and process facilities of offshore fixed platforms, terminals, and production systems

The Company's construction base was established in 2011 to execute projects for construction of facilities for development of the offshore hydrocarbon fields.

Fields of construction activities:

Construction and load-out of modules of Jackets and piles for offshore fixed platforms
Construction and load-out of modules of Topside for offshore fixed platforms of various designations, including but not limited to:
- Offshore fixed production platforms
- Offshore fixed process platforms
- Offshore fixed riser platforms
- Offshore living quarters fixed platforms
Preparation and engineering support of offshore operations for installation of offshore fixed platforms, construction of cable systems and construction of subsea pipelines.
Engineering support services for modernization and overhaul of offshore oil and gas facilities.
Engineering support services of a specialized marine spread for execution of marine operations.

MAIN TECHNICAL DATA

Open site for fabrication of Offshore Fixed Platform modules
Designation:	Fabrication and 3D assembly of steel structures of the offshore fixed platforms Construction of process facilities, jacket modules and topsides of the offshore fixed platforms Load-out of super-modules with up to 20 000 tons weight onto the marine transportation vessels by means of skidding. Preparation and sea-fastening for offshore transportation and installation. Fabrication and assembly of piles sections Fabrication of skids for modular installation of the process facilities on the topsides of the offshore fixed platforms Installation and commissioning of the process facilities on the topsides of the offshore fixed platforms Installation and commissioning of the drilling equipment and drilling rigs Construction of accommodation modules on the offshore fixed platforms Fabrication and installation of the process piping and marine systems Electrical installation works, installation of power equipment Installation of Instrumentation systems, fire alarms and communications Commissioning works Engineering support of the offshore construction completion works
Capacity:	Up to 10 000 t/year of mounting units
Base total area:	135 000 m²
Area:	60 000 m²
Bearing capacity of covering:	40-50 t/m²
Workshop premises:
Blast cleaning and painting workshop	Capacity – 100 000 m²/year
Preparation workshop (cutting of rolled steel, fabrication of details)	Capacity – 6000 t/year Area – 3400m²
3D modules assembly workshop (under construction, start of operations 03.19):	Capacity – 5000 t/year Area – 2200m²
Electrical installation workshop (under construction, start of operations 06.19):	Area – 1200m²
Pipe spools workshop (under construction, start of operations 06.19):	Capacity – 1200 t/year Area – 1200m²
Final assembly and load-out facilities
Berth 1
Area	4 050 m²
Bearing capacity	Up to 480 t/m
Skidding ways length	70 m
Birth 2
Area	1 650 m²
Bearing capacity	Up to 160 t/m
Skidding ways length	75 m
Administrative and office premises	2 500 m²
Storage facilities
Sheltered heated warehouses	4500 m²
Sheltered unheated warehouses	2500 m²
Open storage areas	10 000 m²
Temporary storage customs warehouse	4 000 m²
Mooring facilities
Length:	260 m
Area of mooring area served by gantry cranes	4 500 m²
Depth at berth:	Up to 7 m
Load-lifting and technical means (as of 01.01.2019)	Quay cranes: «GANZ», SWL 27 t - 2 nos. Crawler cranes: MKG-25.01А, SWL 25 t – 2 nos. MKG-25БР, SWL 25 t – 2 nos. MKGS-100, SWL 100 t LIEBHERR LR 1280, SWL 280 t Pneumatic wheel-mounted crane: KS-5366B, SWL-36 t KS-5363, SWL 36 t – 3 nos. GROVE RT-760E, SWL 55 t – 2 nos. ZOOMLION RT35, SWL 35 t -1 no. Gantry cranes: Gantry crane К2К-20, SWL 20 t -1 no. Truck cranes: Truck crane XCMG QY 25k, SWL 25t – 3 nos. Truck crane XCMG QY 50k, SWL 50t – 3 nos. Dual walking beams for transfer of super-modules with maximum 1600 t weight: TTS DWB ST200, SWL 200 t - 8 nos/ Weighing and skidding systems for Offshore fixed platforms modules on transportation vessels
Total number of personnel	Engineers: up to 250 persons Construction personnel: up to 2 000 persons.
Other facilities	Nondestructive Testing Laboratory Destructive Testing Laboratory Welders Training and Qualification Centre Customs clearance site Workshop for repair of transport, special machinery and equipment Residence building for construction personnel – up to 400 persons Park of special equipment and vehicles

Photo gallery

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